What is 'thermal cleaning'?

Complex, cost-intensive tools, machine parts and components must be cleaned and maintained regularly in order to ensure the highest possible quality in industrial production and processing operations and to offer long service lives and lifetimes - in short, to work flawlessly and profitably.

This applies above all to production tools and machine components in the plastics processing industry. Here, for example, microscopically fine spinneret systems produce the finest textile fibers and tear-resistant nonwovens, or blow heads weighing several tons produce several wafer-thin layers of transparent plastic film, each with individual material properties, in a single operation and invisibly join them to form a highly efficient packaging product.

The heated and therefore liquid plastics used for this purpose - some of which are equipped with (halogenated) additives to specifically modify or improve material properties - must not have even the slightest impurities or irregularities. For this reason, the melt is homogenized using increasingly fine filter systems before it is fed into the spinnerets or extruder dies.

If such tools and machine parts are now removed from the production process for maintenance purposes, the plastic that adheres and also remains on the inside cools and hardens. This is precisely where thermal cleaning comes in, in which the plastics (polymers/organic substances) are first decomposed into carbonization gases and carbon at temperatures starting at approx. 430 °C. The remaining carbon from this pyrolysis process is then completely removed in a thermal oxidation phase. This unique, material- and tool-specific combination of targeted pyrolysis and thermal oxidation takes place in special furnace systems - the SCHWING thermal cleaning systems.

Removable Materials

There has never been a part so far which we were not able to free completely from attached polymers and inorganic contaminations. Our cleaning systems are suitable for all polymers and plastics:

  • Polyolefins: PE, PP, PB, EVA, EVOH
  • Polyesters: PET, PBT, PC, PTT, PEN
  • Polyamides: PA6, PA6.6, PA12, PPA
  • Halogenated polymers: PVC, PTFE, PVDF
  • Polyacrylates: PAN, PBA, PMA, PMMA
  • Polystyrenes: PS, ABS, SB, SBS, SAN
  • Polysulfides: PPS, PSU, PES, PPSU
  • Biopolymers: PLA, PEA, PVAL, PPOX
  • Polyether ketones: PAE, PEK, PEEK
  • Polyimides: PI, PBI, PEI, PBO, PMI
  • Polyurethanes: PUR, TPA, TPO, TPU, Spandex
  • Special polymers: LCP, POM, BR, NBR

If "your" material is not listed here, contact our specialists or send us an e-mail.

Removal of paints and other organic coatings

The method of thermal cleaning is also recommended for the removal of varnishes and other organic coatings of metal parts of all sizes and geometries, for example, of coating tools, electric motors, ink tanks, adhesive pumps or printing suspension gears.

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